Buying & transporting a Sport 2 across the USA
How-to details first, commentary second, here's how you do it:
1. Call Sonotube, 888-SON-TUBE (766-8823), and ask them for local distributors.
2. Call the distributors, ask them where the nearest retailer they supply is.
3. Call the nearest retailer (prob a lumber type place) and ask them to get a quote for a 16" x 12' concrete form tube from Sonotube.
4. Place the order, get the tube.
5. While picking it up, buy a couple 20 gallon rubbermade trash cans for the ends. Also buy a large roll (or two) of bubble wrap and tape of your choice for attaching the ends to the tube.
6. Stop at a thrift store and get a couple of blankets on the way home. Maybe 3 or 4.
Edit: Another option is corrugated irrigation pipe, see this post by Jonathan "NMERider" Dietsch.
7. Short pack the wing per the instructions and Jeff O'Brien's packing tips .
8. Bubble wrap each end and twice in the middle, enough to expand the wing to the diameter of the tube.
9. Pad the cans and put 'em on (the wing will stick out a little each end).
10. Tape the snot outta it.
11. Call Pilot Air, get a quote for shipping an "Event Tent" **cough**cough** from your nearest location to the recipient's nearest location. The words "hang" and "glider" will probably kill the deal. Tell them you are a business.
12. Drop off, watch it through tracking.
13. Other guy gets a call when it arrives, picks it up.
14. Ta-da.
Big thanks to my brother Brad for shipping my new (used) Sport 2 out to me.
Above are pics of the end result of Brad's handiwork (tape missing from back end).
The garbage cans were brilliant. They lifted the tube enough for forklifts to get under the pipe. They had handles. They flexed if you dropped the tube on them. Perfect.
As for the costs:
- I found the wing on the ozreport classifieds for $2k.
- Tube was $80
- Misc supplies were $82
- Shipping was $128
- Extra gas driving to the airport $30
So, the wing was about $2320. I also asked Rob (my dealer) to inspect it as needed and replace the side wires. Let's say that takes it to $2500-$2600. A new Sport 2 from said dealer is $3,775 (man, am I lucky for yet another reason to have chosen flytandem.com back when I was surfing for web sites about hang gliding lessons). Plus tax takes it to $4067. So, I saved about $1,500.
So, was it worth it? Yes, but only for one reason: I probably will only fly this wing a couple of seasons. Maybe only one.
I am too heavy for the Sport 2 155 by about 20 lbs. But, I want to learn to fly double surface wings on it, not the U2 160, which is a better fit for my lard-200-pounds-before-putting-gear-on ass. I intend to lose the 20 lbs to fit into the wing and the rotor vulto harness I found for $450. Even then, though, the u2 may be better for me.
Everything went very well and I had a dedicated brother on the other end handling things for me. I got a great deal. I think I am going to quit while I am ahead. It was a fair bit of monkey business and everything went great. I can't imagine the hassle of a forklift through my wing or something like that. There are hassles for buying locally, too. Sport 2s, used, are hard to find in So Cal, with so many students popping outta Crestline & Kagel.
I'm going to go back to buying new from now on. The savings on the wing are not worth the lesser life span left in it and the hassles to get it. Glad it worked for this time, though.